Zapi AC-2 Instrukcja Użytkownika

ELECTRONIC • OLEODYNAMIC • INDUSTRIAL EQUIPMENTS CONSTRUCTION Via Parma, 59 – 42028 – POVIGLIO (RE) – ITALY Tel +39 0522 960050 (r.a.) – Fax +39 052

Page - 10/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual External temperature range:...-

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 11/89 3 SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT The DUALAC2 inverte

Page - 12/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual The two graphs show the output voltage from a non-calibrated potentiometer with respect

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 13/89 - positive supply: 5 V or 10 V; - potentiometer has to be installed in a way that in th

Page - 14/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual (potentiometer), the axle/wheeltrack ratio is a constant characteristic of the truck that

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 15/89 4 INSTALLATION HINTS In the description of these installation suggestions you will find

Page - 16/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual After operation, even with the Key Switch open, the internal capacitors may remain charge

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 17/89 - The best cable for can connections is the twisted pair; if it is necessary to increas

Page - 18/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual U Correct Layout: Note: Module 1 power > Module 2 power > Module 3 power The ch

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 19/89 - lower costs (less and smaller cables ) - improved reliability (fewer connections) - ana

Page - 2/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Copyright © 1975-2006 Zapi S.p.A. All rights reserved The contents of this publication is

Page - 20/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual the logic unit must be set in the correct way by Zapi. 4.2.6 Main contactor and key conne

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 21/89 - External agents: The inverter is protected against dust and the spray of liquid to a d

Page - 22/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual manufacturer holds the responsability to carry out machine validation, based on existing

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 23/89 A) SOURCE OF EMISSIONS: finding the main source of disturb and work on it. B) SHIELDIN

Page - 24/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 5 OPERATIONAL FEATURES - Speed control. - Optimum behaviour an a slope due to the speed

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 25/89 safety related inputs hardware. 2) Standby diagnosis in stby that checks: watchdog circu

Page - 26/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 6 DESCRIPTION OF THE CONNECTORS 6.1 Connectors of the logic - "Dualac2" and &

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 27/89 B7 FLASH B8 FLASH C1 PENC_R Positive of right motor encoder power supply (+5 V/+12 V).

Page - 28/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual load > 1 kohm. C34 NTHERM_L Negative of left traction motor temperature sensor. C35

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 29/89 B6 +12 Positive console power supply. B7 FLASH B8 FLASH C1 PENC_R Positive of right

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 3/89 Contents 1 INTRODUCTION ...

Page - 30/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual C33 PPOT Traction potentiometer positive, 5/10 V output; use load > 1 kohm. C34 NTH

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 31/89 6.3.2 "Dualac2" Controller is a termination module in the canbus net Bridge 2

Page - 32/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 6.4 Description of power connections 6.4.1 "Dualac2" View of the power bars:

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 33/89 6.4.2 "Dualac2 Power" View of the power bars: -B Negative of the battery. +BT

Page - 34/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 6.4.3 "Dualac2&hp" View of the power bars: -B Negative of the battery.

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 35/89 +BTF Positive of battery before power fuse, must be connected to positive cable coming f

Page - 36/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 6.4.4 "Dualac2&hp Power" View of the power bars: -B Negative of the batte

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 37/89 +BTF Positive of battery before power fuse, must be connected to positive cable coming f

Page - 38/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 7 DRAWINGS 7.1 Mechanical drawing 7.1.1 Dimensions of "Dualac2"

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 39/89 7.1.2 Dimensions of "Dualac2 Power"

Page - 4/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 6.4.3 "Dualac2&hp" ...

Page - 40/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 7.1.3 Dimensions of "Dualac2&hp"

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 41/89 7.1.4 Dimensions of "Dualac2&hp Power"

Page - 42/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 7.2 Connection drawing - "Dualac2" and "Dualac2 Power" standalone

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 43/89 7.3 Connection drawing - "Dualac2&hp" and "Dualac2&hp Power"

Page - 44/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 8 PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE 8.1 Adjustments via Console Adjustm

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 45/89 8.3 Description of Standard Console Menu 8.3.1 "Dualac2" and "Dualac2 Po

Page - 46/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 8.3.1.b Slave

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 47/89 8.3.2 "Dualac2&hp" and "Dualac2&hp Power" menu configuration

Page - 48/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 8.3.2.b Slave

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 49/89 8.4 Function configuration 8.4.1 "Dualac2" and "Dualac2 Power" - Mas

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 5/89 APPROVAL SIGNS COMPANY FUNCTION INITIALS SIGN GRAPHIC AND LAYOUT FF PROJECT MANAGER

Page - 50/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 8) SET TEMPERATURE - DIGITAL: a digital (ON/OFF) motor thermal sensor is connected to C

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 51/89 VACC MIN and VACC MAX are values programmable by the "Program Vacc" function.

Page - 52/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual - OPTION #3: Equal to OPTION#2 but the truck definitively stops after 380 hours. 8.4.2

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 53/89 ENTER). 5) AUX OUTPUT VOLTAGE This parameter adjusts the voltage of the auxiliary output

Page - 54/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Flow chart showing how to make changes to OPTIONS Menu. 1) Opening Zapi Menu. DUALAC2

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 55/89 Flow chart showing how to make changes to ADJUSTMENTS Menu. 1) Opening Zapi Menu. DUAL

Page - 56/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Flow chart showing how to use the SET BATTERY TYPE adjustment. 1) Opening Zapi Menu.

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 57/89 Flow chart showing how to carry out ADJUSTMENT BATTERY operation by console. 1) Opening Z

Page - 58/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 8.5 Parameter regulation 8.5.1 "Dualac2" - Master The following parameters can

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 59/89 17) STOP SMOOTH It sets the level of frequency where the smooth effect on the acceleratio

Page - 6/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 1 INTRODUCTION Within the ZAPIMOS family, the DUALAC2 inverter is the model suitable for c

Page - 60/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual The following table shows the different values at which the parameters can be set. PROGRA

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 61/89 3) PU. ACCELER. DELAY Acceleration ramp of pump motor. 4) PU. DECELER. DELAY Decelerati

Page - 62/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual when the 4th speed request is active. The value of DV applied to the motor is a function

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 63/89 The following table shows all the values of parameters. PROGRAMMED LEVEL PARAMETER UNIT 0

Page - 64/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual After changing a parameter, press ENTER to confirm data when requested by the message on

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 65/89 8.6 Programming console functions 8.6.1 "Dualac2" and "Dualac2 Power&quo

Page - 66/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual current rms (A) current rms (A) temperature (°C) temperature (°C) temperature #1(°C) v

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 67/89 9) Set the FREQUENCY CREEP level starting from level 0.3 Hz. The machine should just mov

Page - 68/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual steering function request is switched off). 12) Set “SET TEMPERATURE”, setting the motor

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 69/89 15) SEAT SWITCH The level of the Seat Microswitch digital input. - ON / +VB = input acti

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 7/89 2 SPECIFICATION 2.1 Technical specifications - "Dualac2" Inverter for pairs of

Page - 70/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 7) VOLTAGE BOOSTER This is the booster of the voltage supplied to the motor in load condi

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 71/89 11) BACKWARD SWITCH The level of the Reverse direction digital input BW. - ON / +VB = i

Page - 72/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Flow Chart showing how to use the TESTER function of the Digital Console. 1) Opening Zap

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 73/89 9 OTHER FUNCTIONS 9.1 Save and Restore function SAVE function allows to transfer control

Page - 74/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 10) When you have finished looking at the Alarms, press OUT to exit the ALARMS menu. &a

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 75/89 10) Slowly depress the accelerator pedal (or tiller butterfly) to its maximum value. The

Page - 76/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 10 "DUALAC2" AND "DUALAC2&HP" INVERTER DIAGNOSTIC 10.1 Traction r

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 77/89 Code ALARM STRING MasterSlave CONTROLLER STATUS DESCRIPTION Condition that has to occur

Page - 78/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Code ALARM STRING Master Slave CONTROLLER STATUS DESCRIPTION Condition that has to occu

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 79/89 Code ALARM STRING Master Slave CONTROLLER STATUS DESCRIPTION Condition that has to occu

Page - 8/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 2.2 Technical specifications - "Dualac2&hp" Inverter for pairs of AC asynch

Page - 80/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Code ALARM STRING Master Slave CONTROLLER STATUS DESCRIPTION Condition that has to occu

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 81/89 Code ALARM STRING Master Slave CONTROLLER STATUS DESCRIPTION Condition that has to occu

Page - 82/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 7) CAPACITOR CHARGE Follows the charging capacitor system: When the key is switched ON,

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 83/89 A) the "Set steer 0 pos" (straight wheels programming) parameter is wrong (low

Page - 84/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 19) MOTOR TEMPERATURE This warning is signalled if right or left or both motors temperatu

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 85/89 29) SLAVE WARNING The slave has a warning. Connect to the slave with the hand set console

Page - 86/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Code ALARM STRING Master Slave CONTROLLER STATUS DESCRIPTION Condition that has to occu

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 87/89 6) PUMP VACC NOT OK This is a warning in the pump chopper, which inform that accelerator

Page - 88/89 AE9ZP0BD - DUALAC2/&HP/POWER - User Manual 11 RECOMMENDED SPARE PARTS FOR INVERTER Part Number Description C16507 Protected 500

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 89/89 12 PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED Check the wear and condition of

AE9ZP0BD - DUALAC2/&HP/POWER - User Manual Page - 9/89 2.2.2 Chopper block diagram 2.3 Technical specifications - "Dualac2 Power" In